Produttore di Mescolatori a Nastro Orizzontale – Rumtoo Machine

Horizontal ribbon blender mixers, often referred to as ribbon blenders, are essential equipment in industrial settings for efficiently combining two or more ingredients. These mixers utilize ribbon blades or screw paddles to ensure a smooth, consistent blend, making them ideal for a wide range of business requirements. Whether you’re handling powders, granules, or other raw materials, a well-designed ribbon blender can enhance your production process.

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Customize Your Ribbon Blender Mixer

A Macchina Rumtoo, we understand that every industrial process has unique demands. That’s why our horizontal ribbon blender mixers are fully customizable. You can tailor the volume of the mixing chamber, the type of mixing blades, and additional accessories to suit specific materials such as solid mixtures, powders, and granules. Our engineering team works closely with you to deliver a solution that maximizes efficiency and output.

Applications of Horizontal Ribbon Blender Mixers

Horizontal ribbon blender mixers are versatile and used across various industries for:

• Powder mixing
• Plastic building materials
• Plastic granulation
• Color masterbatch production
• Gentle homogenization
• Recycling processes
• Emulsification
• Pasty mixtures
• Animal feed production

These mixers are particularly effective for bulk, heavy, granular, powder, high-viscosity, or non-flowing raw materials, ensuring thorough and rapid mixing.

Key Components and Features

Mixing Chamber

The U-shaped barrel, typically made of stainless steel, offers a smooth, corrosion-resistant inner wall that is easy to clean. Custom sizes are available, with maximum dimensions up to 4500 x 1950 x 2800mm.

Paddles

Constructed from robust stainless steel, the paddles—whether single or double helix, enhanced, or plow-shaped—are designed for durability and efficiency, suitable for various material types.

Discharge Port

Options include manual or pneumatic discharge ports, customizable in number and diameter to fit your operational needs.

Electrical Control Box

Equipped with ZHENGTAI components, the control box features clear functions, alarm systems, motor overload protection, and adjustable mixing timers from 0-30 minutes.

Motor/Reducer

Using high-quality motors and reducers from reputable manufacturers, our mixers offer power ranges from 3.75KW to 45KW, ensuring reliable and stable performance.

How Horizontal Ribbon Blender Mixers Work

These mixers operate by rotating screw paddles attached to a central shaft, moving ingredients within the chamber to achieve a homogeneous blend. Some models include scraper blades to enhance mixing thoroughness. Mixing times can vary from seconds to minutes, depending on the material and desired consistency.

Advantages of Choosing a Horizontal Ribbon Blender Mixer

• Superior Mixing Quality: Constant motion of the blades ensures more even blending compared to vertical mixers.
• Ease of Cleaning: Simple design allows for easy access and cleaning, though always ensure power is off during maintenance.
• Maintenance and Repairs: The straightforward design makes part replacement and repairs more manageable.
• Economicità: Durable construction and low failure rates make these mixers a long-term, economical choice.

Considerations When Purchasing a Horizontal Ribbon Blender Mixer

Caratteristiche del Materiale

Consider the properties of the materials you’ll be mixing—whether they are granular, powdery, sticky, flaky, or corrosive. Macchina Rumtoo offers configurations tailored to your specific needs, including appropriate blade styles and barrel materials.

Richieste di Potenza

Assess the power needed based on your mixing tasks. Light-duty applications may require less power, while heavy-duty operations will need more robust models.

Additional Functions

Options such as heating and drying can be incorporated to maintain material dryness during mixing. Our team can provide customized solutions to improve efficiency and meet your process requirements.

Material of Construction

Choose from various stainless steel grades, including 201, 304, or 316, depending on corrosion resistance needs and industry standards.

Production Line Integration

Consider how the mixer fits into your overall production system, including discharge port placement and material suitability.

Types of Blades and Their Applications

Helical Ribbon Blade

Ideal for free-flowing, crumbly, granular, and low-viscosity materials. Mixing is typically completed within 5-10 minutes.

Enhanced Paddle Blade

Suited for low-fluidity or high-viscosity materials, these blades offer higher mixing efficiency and are often made from wear-resistant stainless steel.

Plow Shape Blade

Best for gentle mixing, suitable for processes involving chemical reactions, heating, drying, or wetting.

Material Options for Construction

• Acciaio Inox 201: Affordable and adequate for non-corrosive materials.
• Acciaio Inox 304: Offers better corrosion resistance, suitable for most industrial applications.
• 316 Stainless Steel: Recommended for highly corrosive chemicals, providing superior durability.

Case Models

Modello	Capacità	Potenza	Speed	Dimensions
400L Plastic Granules Mixer	200kg / 400L	4KW	25 r/min	1800x800x1500mm
Rolling-over Mixer	Custom	Custom	Custom	Custom

Domande frequenti (FAQ)

Q: What materials can be mixed using a horizontal ribbon blender?
A: These mixers are suitable for powders, granules, pastes, and other raw materials, including those with high viscosity or non-flowing characteristics.

Q: How do I choose the right blade type for my application?
A: The choice depends on material properties. Helical ribbons are best for free-flowing materials, enhanced paddles for viscous substances, and plow blades for gentle mixing.

Q: Can the mixer be customized with heating options?
A: Sì, Macchina Rumtoo offers customization with heating and drying functions to suit specific process needs.

Q: What maintenance is required for these mixers?
A: Regular cleaning and inspection of blades, seals, and electrical components are recommended. Always follow the manufacturer’s guidelines for upkeep.

Q: How long does it take to achieve a homogeneous mix?
A: Mixing times vary based on material type and mixer configuration but typically range from a few minutes to longer for more complex blends.

Conclusione

Investing in a high-quality horizontal ribbon blender mixer can significantly enhance your industrial mixing processes, offering efficiency, reliability, and customization. Macchina Rumtoo provides robust solutions tailored to meet diverse application needs, backed by expert support and durable design. For more details or to request a quote, contact our team today.