Plastic Washing Recycling Line

Plastic Washing & Pelletizing Line for PET/PP/PE (300–3000 kg/h)

Engineered for recyclers, MRFs and converters, our integrated pre‑sorting, shredding, washing, separation, drying and pelletizing line turns mixed plastic waste into clean, dry flakes and pellets—reducing water and energy use, stabilizing quality, and maximizing ROI.

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How It Works

A clean, closed‑loop workflow—optimized for throughput and quality.

1Feeding & Sorting
Dosed feeding with metal detection to protect downstream components.
2Shredding & Compaction
High‑torque shredding and densification for steady downstream washing.
3Friction Washing
Intensive friction removes inks, organics and surface contaminants.
4Float‑Sink Separation
Density separation and label removal increase purity and yield.
5Hot Wash & Rinsing
Caustic/hot wash for oils and adhesives, followed by clean rinse.
6Drying & Quality Control
Centrifugal and thermal drying deliver low moisture flakes, verified inline.
7Extrusion & Pelletizing
Clean flakes are fed to an extruder for pelletizing to support compounding and downstream extrusion.

Key Benefits

Designed for performance, uptime and total cost of ownership.

Energy‑Efficient
Optimized drives and heat management cut kWh per kg.
Consistent Flake Quality
Stable outlet moisture and low contamination for high‑grade flakes.
Low Maintenance
Modular wear parts and quick‑change screens minimize downtime.
Compact & Modular
Small footprint with scalable modules to match throughput.
Smart Control
PLC with recipe presets, remote diagnostics and IIoT hooks.
Built for Quality
Food‑grade options, stainless contact parts and CE compliance.

From Pain Points to Performance

Challenges

  • Inconsistent feedstocks cause quality drift and rejects.
  • High energy and water consumption inflate operating costs.
  • Frequent stoppages for cleaning and screen changes.

Our Solution

  • Closed‑loop stages and hot wash deliver consistently clean flakes.
  • Energy‑optimized drives and water recirculation reduce utilities.
  • Self‑cleaning filters and quick‑swap wear parts keep uptime high.

Built to turn variability into predictable output you can sell.

Applicazioni

Supports a wide range of post‑industrial and post‑consumer plastics.

Bottiglie in PET HDPE/PP Rigid LDPE/LLDPE Film Mixed PE Packaging Scrap Factory Trim

Specifiche Tecniche

Typical configurations. Values are indicative; custom specs available on request.

Capacity (kg/h · lb/h) Total Power (kW · HP) Water Consumption (m³/h · gpm) Area Required (㎡ · ft²) Labor Required (persons)
300 · 660 210 · 282 1.5 · 6.6 240 · 2,585 3–4
500 · 1,100 340 · 456 3.0 · 13.2 360 · 3,875 4–5
1,000 · 2,200 550 · 738 4.5 · 19.8 450 · 4,844 5–6
1,500 · 3,300 800 · 1,073 6.0 · 26.4 520 · 5,597 5–6

Figures based on in‑repo references for film washing lines (e.g., purui/Waste Printing Film Washing Line, Waste Agricultural Film Washing Line). Extended configurations up to 3,000 kg/h available on request. US electrical typical: 480V/60Hz/3Ph; UL/NEMA options available.

Customized to your requirements.

What Sets Us Apart

Metric Our Machine Traditional Line
Integration Pre‑wash → Wash → Separate → Dry → Pelletize Multi‑vendor, fragmented
Energy per kg Optimized Higher consumption
Automazione PLC + recipes Manual tuning
Manutenzione Quick‑swap parts Longer downtime
Superficie Occupata Compact layout Larger space

Domande frequenti

What plastics does it process?
PET, PP, HDPE, LDPE/LLDPE film and mixed PE. Ask us about specific contamination levels and MFI targets.
What flake moisture and cleanliness can I expect?
Typical outlet moisture ≤1% and contaminant removal up to 95–98% with hot wash, depending on input mix.
Do you provide installation and training?
Yes. We offer turnkey installation, operator training and remote support.
Can the line be customized?
Absolutely. We tailor modules—pre‑washers, friction washers, dryers, separation stages and filtration—to your throughput and material mix, with integrated downstream pelletizing.

Customer Testimonials

We stabilized flake quality and cut energy per kg washed by ~18%. Uptime is excellent.

Operations Director, PET Recycler

Compact footprint fit our space perfectly. Remote diagnostics saved multiple service trips.

Plant Manager, Packaging Converter

Installation was smooth and the team trained our operators in two days.

Owner, Regional MRF

Ready to Talk?

Share your material mix and throughput goals. Our engineers will tailor a solution and pricing.

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