Challenging Scenario:
Handling PP/PE film contaminated with heavy oil (up to 60%) is a significant hurdle in the recycling sector. This type of material is frequently discarded, sent to landfills, or processed inefficiently due to standard washing lines' inability to effectively remove the oil and prepare the material for reuse.
Our Approach:
Energycle offers a fully integrated, industrial-scale washing and densification system tailored to transform this low-value, heavily contaminated scrap into high-quality, ready-to-extrude material. Our system is specifically designed to address the complexities of heavily contaminated PP/PE film, enhancing both the quality and profitability of recycled plastics.
Core Process Sequence
- Рубка
The raw material is first chopped to achieve a uniform size and ensure consistent washing. This step is crucial for optimizing the washing process. - Deep Cleaning (Hot Wash)
The heart of our solution. The material enters a **Hot Washing Tank** Equipped with automated chemical dosing systems, typically using caustic soda, this tank operates at high temperatures and with agitation to dissolve and strip the 60% oil content from the material. Our advanced technology ensures that all greasy contaminants are effectively removed. **Plastic Film Squeezer Technology**Our Plastic Film Squeezer technology is designed to efficiently remove all types of greasy contaminants from the material, ensuring a clean and contaminant-free output. - Промывка по принципу трения
**High-Speed Friction Washer** A high-speed friction washer is employed to further clean the material, removing any residual oil and dirt. This advanced washing process guarantees thorough contaminant removal, enhancing the quality of the recycled material. **Rinsing & Separation**. - The process includes multi-stage rinsing and floating separation tanks, which not only remove any remaining chemical residues but also separate any non-PE/PP contaminants. This ensures that the final material is thoroughly purified and ready for densification.
**Dewatering (Squeezer Dryer)**. - The final step in the process involves dewatering, typically through a squeezer dryer, which efficiently removes excess water from the material, preparing it for further processing or storage.
La película limpia y húmeda se introduce en un Secador Comprimidor (Sacudidor), que reduce mecánicamente el contenido de humedad a < 3-5%. Este es un paso crítico para garantizar una densificación de alta eficiencia. - Densificación (Agglomeración)
La película limpia, seca y esponjosa se traslada inmediatamente al Aglomerador (Densificador). Este dispositivo utiliza fricción y calor para transformar el desechos de alta volumen en granulados de alta densidad, semi-plástificados, preparando el material para la extrusión.
Beneficios para los Compradores:
- Desbloquear Nuevos Rutas de Beneficio: Procese los plásticos más baratos y difíciles de contaminar del mercado. Al reciclar eficazmente los plásticos de alta contaminación PP/PE, los compradores pueden desbloquear fuentes de materia prima asequibles que otros ignoran.
- Optimize Extruder Output: Our compacted granules ensure consistent, high-volume supply, preventing extruder blockages or underfeeding, and guaranteeing seamless, continuous operation.
- Reduce Operating Expenses: Fully automated setups cut labor costs, and our energy-efficient washing process minimizes water and chemical usage, providing substantial savings compared to conventional techniques.
- Achieve Premium Pellet Quality: Clean, grease-free, and compacted material yields superior final pellets. The integration of Agglomerators ensures that the compacted material meets stringent quality standards for high-quality production. Energycle's densification systems are engineered to address the most demanding plastic recycling issues, offering an efficient solution that transforms contaminated films into valuable raw materials. This advanced series maximizes profitability, improves pellet quality, and enables recyclers to explore new revenue opportunities. ensures that the densified material meets the necessary specifications for high-quality production.
Energycle’s **Plastic Film Squeezer Technology** and densification solutions are designed to tackle the toughest plastic recycling challenges, offering a high-efficiency system that transforms contaminated films into valuable raw materials. This advanced line maximizes profitability, enhances pellet quality, and ensures that recyclers can tap into new revenue streams.
Versión de este artículo optimizada para SEO al añadir enlaces internos y palabras clave relevantes, facilitando así el navegación tanto para los usuarios como para los motores de búsqueda. Los enlaces a **Plastic Film Squeezer Technology** y Energycle's densification systems are engineered to address the most demanding plastic recycling issues, offering an efficient solution that transforms contaminated films into valuable raw materials. This advanced series maximizes profitability, improves pellet quality, and enables recyclers to explore new revenue opportunities. (Pelletizadoras) ayudan a integrar tus ofertas de productos y proporcionan información relevante y contextual a los lectores.
