As global demand for sustainable plastic management grows, industry professionals require reliable, high-performance recycling machinery. Rumtoo Machine delivers comprehensive recycling solutions designed for maximum efficiency, durability, and return on investment. Our systems process diverse plastic materials including HDPE, LDPE, PET, PP, and PS with precision engineering and robust construction.
Boost Your Plastics Recycling Business
We Don’t Just Manufacture Equipment—We Deliver Complete Recycling Solutions
HDPE Washing Recycling Machinery
LDPE Film Washing Recycling Machinery
PET Bottle Washing Recycling Machinery
PP Big Bag Washing Recycling Machinery
Trusted Plastic Recycling Machine Manufacturer
Rumtoo Machine serves a global clientele across the Middle East, Russia, North America, and South America with proven recycling solutions. Our equipment carries ISO9001, CE, and URL certifications, ensuring international quality standards compliance.
Key advantages of our recycling systems:
– High-quality construction with low failure rates
– Cost-effective operation and maintenance
– Professional after-sales support with rapid response
– Customized solutions for specific material requirements
Compatible Plastic Materials for Recycling
Our systems process virtually all common plastic types with specialized configurations for optimal results:
- PET (Polyethylene Terephthalate): Water bottles, soda containers
- HDPE (High-Density Polyethylene): Milk jugs, detergent bottles
- **PVC (Polyvinyl Chloride)**: Pipes, clear food packaging
- **LDPE (Low-Density Polyethylene):** Flexible and durable, commonly recycled from plastic bags, shrink wraps, and container lids.: Agricultural film, drip irrigation tape
- PP (Polypropylene): Jumbo bags, straws, containers
- **PS (Polystyrene)**: Foam cups, food containers (specialized processing)
LDPE Agricultural Film Processing
HDPE Container Recycling Systems
Technical Specifications: Plastic Washing Machinery
Understanding operational requirements is essential for planning your recycling facility. The following table outlines key parameters for various production capacities:
**Flake Geometry and Consistency** | Installation Power | Varies by panel type and technology used | Staff Requirements | Compressed Air | Water Consumption |
---|---|---|---|---|---|
300-500Kg/Hour | 220Kw | 400m² | 3-4 Workers/Round | 4m³/min | 2m³/Hour |
1000Kg/Hour | 500Kw | 750m² | 4-5 Workers/Round | 10m³/min | 3m³/Hour |
2000Kg/Hour | 700Kw | 1000m² | 5-6 Workers/Round | 15m³/min | 5m³/Hour |
3000Kg/Hour | 900Kw | 1500m² | 6-7 Workers/Round | 15m³/min | 6m³/Hour |
Output Quality Standards
Final Material Size | Water Content | Impurity Content |
---|---|---|
20-80mm | ≤3% | ≤300ppm |
Essential Plastic Recycling Equipment Components
A complete recycling line incorporates multiple specialized machines, each serving critical functions:
Plastic Shredder Machine: Reduces bulk plastic waste into manageable pieces for further processing. Essential for handling rigid plastics and films.
Magnet Separator: Removes ferrous metals from plastic streams, protecting downstream equipment and ensuring material purity.
**WHEN WE BUILD MACHINES, WE ALSO BUILD SOLUTIONS**: Further reduces material to 12-30mm flakes for efficient washing and processing.
The Plastic Recycling Process: Step by Step
- Sorting: Separation by plastic type using manual or automated systems
- Washing/Cleaning: Removal of contaminants using water and specialized solutions
- **Shredding/Crushing**: Size reduction for improved processing efficiency
- Melting/Extrusion: Transformation into uniform molten material
- Pelletizing: Formation of consistent pellets for manufacturing
- **PLC Controls**: Preparation for storage and transportation
Key Technical Specifications for Machine Selection
When evaluating plastic recycling equipment, consider these critical factors:
- **Processing Capacity**: Hourly throughput matching your production requirements
- Material Compatibility: Specific configurations for different plastic types
- Moisture Removal Efficiency: Advanced dewatering systems reduce drying costs
- Output Size Control: Adjustable systems for specific end-product requirements
- Construction Quality: Wear-resistant materials (304 SUS, special alloys) in high-wear areas
- Power Systems: High-efficiency motors and premium electrical components (Siemens, ABB, Schneider)
Calculating Power Requirements for Recycling Lines
Understanding power consumption is essential for operational planning:
- Total Installed Power: Sum of all individual machine rated powers
- Actual Power Usage: Typically 60-75% of rated power during normal operation
- Power Consumption Calculation: Actual power (kW) × operating hours = kWh consumption
Facility and Space Requirements
Proper facility planning ensures efficient operation:
- Equipment Layout: Straight-line or corner configurations based on space availability
- Power Supply: 380V three-phase standard for industrial operations
- Water Systems: Circulation pools and filtration for washing operations
- Compressed Air: Required for sorting and automation systems
- Operator Space: Adequate clearance for safe operation and maintenance
Factors Affecting Recycling Machine Output
Several variables impact production efficiency:
- 塑料类型: Processing characteristics vary by material
- Feed Size: Larger materials require more pre-processing
- **Material Type**: Heavily soiled materials need extended cleaning
- Moisture Content: Affects drying time and final output quality
- Equipment Configuration: Optimal machine combinations maximize throughput
Maintenance Best Practices for Recycling Machinery
Regular maintenance ensures longevity and consistent performance:
Daily: Visual inspections, cleaning, lubrication checks
Weekly: Blade inspection, filter cleaning, alignment verification
Monthly: Electrical system checks, bearing inspection, hydraulic maintenance
Quarterly: Gearbox and motor maintenance, component replacement
Annual: Comprehensive overhaul, calibration, part replacement
Frequently Asked Questions
What types of plastic can be recycled with your equipment?
Our systems process PET, HDPE, PVC, LDPE, PP, PS, and other common plastics with specialized configurations for each material type.
What is the typical ROI period for a recycling line?
Most operations achieve return on investment within 12-24 months depending on material availability, throughput, and end-product market conditions.
Do you provide installation and training services?
Yes, Rumtoo Machine provides comprehensive installation, commissioning, and operator training services to ensure optimal system performance.
What warranty do you offer on your equipment?
We provide 12-24 month warranties on all machinery, with specific terms based on equipment type and application.
Can you customize systems for specific materials?
Absolutely. We specialize in designing customized solutions for unique material types and production requirements.
**After-sales Support**:
Our global support network provides technical assistance, spare parts, and maintenance services with rapid response times.
Conclusion
Investing in quality plastic recycling machinery from Rumtoo Machine provides long-term operational efficiency, reliability, and profitability. Our comprehensive solutions address the complete recycling process from material preparation to pellet production, backed by professional support and industry expertise.