In today’s competitive recycling industry, efficiency and output quality are paramount. Investing in a reliable PET bottle washing line is essential for businesses aiming to convert waste into valuable, reusable materials. Rumtoo Machine, a trusted name in industrial recycling solutions, offers state-of-the-art PET washing systems designed for durability, high throughput, and minimal downtime.
Why Choose a Professional PET Bottle Washing Line?
A PET bottle washing line is an integrated system that processes used PET bottles through stages including sorting, crushing, washing, and drying. The result is clean, high-purity PET flakes ready for reuse in manufacturing. These systems are vital for reducing environmental impact, meeting regulatory standards, and maximizing ROI.
Rumtoo Machine’s PET washing lines are engineered with precision, using robust components and advanced automation to ensure consistent performance. Whether you are handling bulk bottles with labels, mixed materials, or compressed bales, our systems deliver exceptional results.
Key Features of Rumtoo PET Bottle Washing Lines
- Input: PET bottles (various conditions)
- Output: High-purity, dry PET flakes
- Washing Options: Hot and cold washing systems
- Sorting Integration: Compatible with color and material sorters
- Production Capacity: 500–6000 kg/h
- Flake Size: 12–16 mm
- Power Consumption: 100–700 kW/h (model-dependent)
Technical Specifications
| Capacity | Workspace (L×W×H) | Manpower | Water Supply | Installed Power (KW) |
|---|---|---|---|---|
| 500 kg/h | 42m×5m×5m | 2–3 workers | 3–4 ton/h | 180–210 |
| 1000 kg/h | 85m×5m×5m | 4–5 workers | 4–5 ton/h | 210–260 |
| 2000 kg/h | 110m×6m×6m | 5–6 workers | 6–8 ton/h | 400–480 |
| 3000 kg/h | 125m×6m×6m | 6–8 workers | 10–12 ton/h | 600–670 |
| 5000 kg/h | 130m×8m×6.5m | 8–10 workers | 12–15 ton/h | 920–1200 |
Core Components of a PET Bottle Washing Line
A typical PET washing line includes several integral machines, each serving a specific function:
- Bale Opener: Breaks compressed PET bottles for easier processing.
- Belt Conveyor: Transports bottles to subsequent machines.
- Trommel Screen: Removes small debris and foreign materials.
- Label Remover: Detaches labels from bottles gently and efficiently.
- Manual Sorting Platform: Allows workers to remove non-PET materials.
- PET Crusher: Reduces bottles into uniform flakes.
- Floating Wash Tank: Separates impurities via density differences.
- Hot Washer: Uses steam or hot water for deep cleaning.
- Friction Washer: Mechanically scrubs flakes to remove stubborn contaminants.
- Centrifugal Dryer: Reduces moisture content through high-speed rotation.
- Label Separator: Uses airflow to remove lightweight impurities.
- Color/Material Sorter: Enhances flake purity through optical sorting.
Hot Washing vs. Cold Washing
Rumtoo Machine offers both hot and cold washing systems to suit different operational needs:
- Cold Washing: Ideal for removing surface-level contaminants using ambient-temperature water. It is energy-efficient and suitable for less soiled materials.
- Hot Washing: Utilizes heated water or steam to eliminate oils, adhesives, and persistent stains. This method ensures higher purity and is recommended for heavily soiled input materials.
Advantages of Partnering with Rumtoo Machine
- Customization: Tailored solutions based on your input material and output requirements.
- Quality Assurance: All systems are built with premium motors, electrical parts, and metal components.
- Global Compliance: Equipment meets CE, ISO, UL, and CSA certifications.
- After-Sales Support: Comprehensive services including installation, training, and lifetime technical support.
Frequently Asked Questions (FAQ)
Q: What is the typical lead time for a PET bottle washing line?
A: Lead times range from 35 to 90 days, depending on customization and production schedules.
Q: Can the line remove labels and caps effectively?
A: Yes, Rumtoo’s systems include dedicated label removers and floating tanks that separate caps and labels efficiently.
Q: What are the power requirements for these systems?
A: Most systems operate on 280V/380V/480V, 3-phase, 50Hz/60Hz power supplies.
Q: Is technical training provided?
A: Absolutely. We offer detailed operating manuals, on-site training, and troubleshooting guides.
Q: How do I determine the right capacity for my needs?
A: Our experts can help you analyze your input volume and recommend a system that matches your production goals.
Conclusion
Investing in a high-quality PET bottle washing line from Rumtoo Machine can significantly enhance your recycling efficiency, reduce operational costs, and contribute to sustainability goals. With advanced technology, reliable performance, and unparalleled support, Rumtoo is the partner of choice for recyclers worldwide.
Ready to upgrade your recycling operations? Contact us today for a customized quote and expert consultation.
