Vibrating Spiral Elevator – Efficient Vertical Conveying

Vibrating spiral elevators are advanced conveying devices that utilize symmetrical vibrating motors to generate high-frequency oblique vibration forces. This action propels materials upward along a spiral turntable, enabling efficient and continuous vertical transport. These systems are integral in modern production lines, particularly in the plastics industry, where they not only convey but also cool or dry materials during the process.

Equipped with optional air-cooled or water-cooled mechanisms, vibrating spiral elevators from Rumtoo Machine ensure that materials are maintained at optimal temperatures, preventing degradation and enhancing product quality. Their robust design and versatile functionality make them a preferred choice for handling various bulk materials, from plastic pellets and powders to chemical compounds.

Key Features and Benefits

Vibrating spiral elevators offer several advantages that cater to the demanding needs of industrial operations:

• Efficient Vertical Conveying: The unique vibrational mechanism ensures smooth, clog-free upward movement of materials, maximizing throughput and minimizing downtime.
• Integrated Cooling and Drying: With customizable cooling options, these elevators can reduce material temperatures significantly—down to 50°C or even ambient levels—preserving material integrity.
• Durability and Low Maintenance: Constructed using high-grade materials and precision manufacturing processes, these units are built to withstand continuous operation with minimal wear.
• Customization: Available in various sizes and configurations, they can be tailored to specific height, capacity, and material requirements, supporting lifts of up to 10 meters and handling capacities of 8t/h.
• Noise Reduction: Engineered for quiet operation, typically under 80 dB, ensuring a better working environment.

Applications in Industry

Vibrating spiral elevators are particularly valuable in sectors requiring precise and hygienic material handling:

• Plastics Manufacturing: Ideal for transporting plastic pellets, modifiers, and recycled materials while providing cooling to prevent heat-related defects.
• Chemical Processing: Safely handle powders and granules, with options for corrosion-resistant builds.
• Food and Pharmaceuticals: Where temperature control and contamination prevention are critical.

Technical Specifications

Below is a detailed table outlining standard models available from Rumtoo Machine:

Model	Delivery Quantity (t/h)	Conveying Height (mm)	Spiral Groove Diameter (mm)	Power (kW/3-phase)
NCCS-1250	0.3	1250	Ø300	2 x 0.1
NCCS-2000	0.6	2000	Ø350/400	2 x 0.2
NCCS-3500	3.0	3500	Ø500/610	2 x 0.75
NCCS-4500	4.0	4500	Ø500/610	2 x 1.5
NCCS-6000	2.0	6000	Ø650/800	2 x 2.2
NCCS-8500	5.0	8500	Ø1000	2 x 2.9
NCCS-5000	8.0	5000	Ø1300	2 x 5.0

Choosing the Right Vibrating Spiral Elevator

Selecting the appropriate system depends on several factors:

• Material Characteristics: Consider bulk density, particle size, temperature sensitivity, and flow properties.
• Capacity Requirements: Determine the necessary throughput (t/h) and lifting height.
• Cooling Needs: Decide between air-cooling, water-cooling, or a combination based on thermal management demands.
• Space Constraints: Evaluate the available footprint for installation.

Rumtoo Machine provides expert consultation to help you identify the best configuration for your operational needs, ensuring optimal performance and ROI.

Maintenance and Operational Tips

To maximize the lifespan and efficiency of your vibrating spiral elevator:

• Regularly inspect vibrational components and motors for signs of wear.
• Keep the spiral channel clean to prevent material buildup and blockages.
• Lubricate moving parts as per the manufacturer’s guidelines.
• Monitor temperature controls to ensure consistent cooling performance.

Frequently Asked Questions

What materials can be transported using a vibrating spiral elevator?
These elevators handle a wide range of bulk materials, including plastics, chemicals, pharmaceuticals, and food products, especially those requiring temperature control during conveyance.

How does the cooling system work?
Cooling is achieved via a jacket surrounding the spiral trough through which cold water or air is circulated, absorbing heat from the material being conveyed.

Can the system be customized for specific heights and capacities?
Yes, Rumtoo Machine offers custom designs capable of conveying up to 10 meters in height and handling up to 8 tonnes per hour, tailored to your specific requirements.

What power supply is needed?
Most models operate on a standard 3-phase power supply, with motor sizes varying based on the model and capacity.

What maintenance is required?
Routine checks should include the vibration mechanism, cooling system integrity, and general wear on spiral surfaces. Spare parts such as springs, bearings, and seals should be kept on hand for prompt replacements.

Conclusion

Vibrating spiral elevators are a robust, efficient solution for vertical conveying combined with cooling and drying capabilities. Rumtoo Machine stands as a reliable provider of these systems, backed by engineering expertise and a commitment to quality. Whether you are upgrading an existing line or implementing a new process, investing in a well-designed vibrating spiral elevator can significantly enhance your production efficiency and product quality.

For more details or to request a customized quote, reach out to our team of experts today.