Plastic Washing Recycling Line

Plastic Washing & Pelletizing Line for PET/PP/PE (300–3000 kg/h)

Plastic washing and pelletizing line in a factory setting

Turn mixed plastic waste into premium, market-ready pellets with our fully integrated, energy-efficient washing line.

Request Pricing & Layout See Technical Data

How It Works

A clean, closed‑loop workflow—optimized for throughput and quality.

1Feeding & Sorting
Dosed feeding with metal detection to protect downstream components.
2Shredding & Compaction
High‑torque shredding and densification for steady downstream washing.
3Lavage par friction
Intensive friction removes inks, organics and surface contaminants.
4Float‑Sink Separation
Density separation and label removal increase purity and yield.
5Hot Wash & Rinsing
Caustic/hot wash for oils and adhesives, followed by clean rinse.
6Drying & Quality Control
Centrifugal and thermal drying deliver low moisture flakes, verified inline.
7Extrusion & Pelletizing
Clean flakes are fed to an extruder for pelletizing to support compounding and downstream extrusion.

Key Benefits

Designed for performance, uptime and total cost of ownership.

Cut Energy Costs
Optimized drives and heat management cut kWh per kg.
Maximize Resale Value
Stable outlet moisture and low contamination for high‑grade flakes.
Minimize Downtime
Modular wear parts and quick‑change screens minimize downtime.
Compact & Modular
Small footprint with scalable modules to match throughput.
Contrôle Intelligent
PLC avec pré-réglages de recettes, diagnostics à distance et hooks IIoT.
Conçu pour la Qualité
Options de grade alimentaire, pièces en contact en acier inoxydable et conformité CE.

De Points de Douleur à la Performance

Défis

  • Les matières premières inconstantes causent des déviations de qualité et des rejets.
  • La consommation d'énergie et d'eau élevée gonfle les coûts d'exploitation.
  • Arrêts fréquents pour le nettoyage et les changements de tamis.

Notre Solution

  • Les étapes en boucle fermée et le lavage à chaud fournissent des flocons propres de manière constante.
  • Moteurs optimisés en énergie et recyclage de l'eau réduisent les utilités.
  • Filtres auto-nettoyants et pièces usées échangeables rapides maintiennent le temps d'exploitation élevé.

Conçu pour transformer la variabilité en une sortie prévisible que vous pouvez vendre.

Applications

Supporte une large gamme de plastiques post-industriels et post-consommateurs.

Bouteilles PET HDPE/PP Rigide LDPE/LLDPE Film Mélange PE Déchets d'emballage Trimmage d'usine

Spécifications techniques

Configurations typiques. Les valeurs sont indicatives ; des spécifications personnalisées sont disponibles sur demande.

Capacité (kg/h · lb/h)Puissance Totale (kW · HP)Consommation d'eau (m³/h · gpm)Surface Nécessaire (㎡ · ft²)Main-d'œuvre Nécessaire (personnes)
300 · 660210 · 2821.5 · 6.6240 · 2,5853–4
500 · 1 100340 · 4563,0 · 13,2360 · 3 8754–5
1 000 · 2 200550 · 7384,5 · 19,8450 · 4 8445–6
1 500 · 3 300800 · 1 0736,0 · 26,4520 · 5 5975–6

Figures based on in-repo references for film washing lines (e.g., purui/Waste Printing Film Washing Line, Waste Agricultural Film Washing Line). Extended configurations up to 3 000 kg/h available on request. US electrical typical: 480V/60Hz/3Ph; UL/NEMA options available.

Customized to your requirements.

What Sets Us Apart

MetricOur MachineTraditional Line
Intégration Pre-wash → Wash → Separate → Dry → Pelletize Multi-vendor, fragmented
Energy per kg Optimized Higher consumption
Automatisation PLC + recipes Manual tuning
Entretien Quick-swap parts Longer downtime
Surface de plancher Compact layout Larger space

Frequently Asked Questions

What plastics does it process?
PET, PP, HDPE, LDPE/LLDPE film and mixed PE. Ask us about specific contamination levels and MFI targets.
What flake moisture and cleanliness can I expect?
Typical outlet moisture ≤1% and contaminant removal up to 95–98% with hot wash, depending on input mix.
Do you provide installation and training?
Oui. Nous proposons des installations clés en main, une formation des opérateurs et un support à distance.
Can the line be customized?
Absolutely. We tailor modules—pre‑washers, friction washers, dryers, separation stages and filtration—to your throughput and material mix, with integrated downstream pelletizing.
What are the maintenance requirements for this production line?
The line is designed for low maintenance with modular wear parts and quick-change screens to minimize downtime.
How much labor is required to operate this line?
Selon la capacité, la ligne peut être exploitée par 3 à 6 personnes.
What are the energy and water consumption of this line?
The line is energy-efficient with optimized drives and heat management. Water consumption varies by capacity, ranging from 1.5 to 6.0 m³/h, and the system includes water recirculation to reduce usage.
What are the main advantages of your machine compared to traditional lines?
Our line is a fully integrated system, from pre-wash to pelletizing, ensuring consistency. It’s more energy-efficient, features PLC-based automation with recipe presets, and is designed for lower maintenance and a smaller footprint.
What is the footprint of this production line?
La surface nécessaire varie selon la capacité, allant de 240 à 520 m².
Is this equipment suitable for processing post-consumer plastic?
Yes, the line is designed to support a wide range of post-industrial and post-consumer plastics, including PET bottles, HDPE/PP rigid plastics, and various films.

Customer Testimonials

We stabilized flake quality and cut energy per kg washed by ~18%. Uptime is excellent.

Directeur des Opérations, Recycleur de PET

Compact footprint fit our space perfectly. Remote diagnostics saved multiple service trips.

Gérant de production, Convertisseur d'emballages

Installation was smooth and the team trained our operators in two days.

Propriétaire, MRF régional

Ready to Talk?

Share your material mix and throughput goals. Our engineers will tailor a solution and pricing.

Formulaire de contact